There are two convenient ways for production units to reduce operating expenses for a high-efficient boiler: quality and maintenance. For the quality concern, opt for reliable brands like Weil Mclain boiler, Burnham commercial boilers, or Green Mountain boilers. For maintenance concerns, a regular service needs to be done. High-efficiency boilers may seem more expensive when installed but over time, lower utility bills pay you back. According to the US Department of Energy, substituting an old boiler system with a new high-efficiency boiler can cut up to 40% in fuel bills. However, to safeguard that investment, these boilers must run seamlessly; following a regular servicing schedule.
Why is it Important to Maintain a High-Efficiency Boiler?
It should be monitored to ensure that the components are working at their peak efficiency under full control. Frequent usage has some consequences that you are going to understand below:-
- To heat the water, the extreme temperature and combustion created in the heat exchanger can lead to a residue.
- Quick temperature changes from combustion and condensation by-products can cause drainage clogging.
- The by-product of the combustion procedure can blend with condensate and increase PH to detrimental levels.
- Air intake pipes can stall the system and can accumulate debris.
- Clogging of the air intake pipe or vent can lock or stall your system, leaving you without hot water or heat.
- To prevent permanent damage, water levels are required to be maintained properly.
- A well-maintained boiler can help you to reduce costs as well as operate more efficiently
Routine Boiler Inspection Checklist:
There are certain routine steps you need to take to keep your high-efficiency boiler operating. Some of these can be done less frequently, while the others you can do in passing. If you observe any issues, you can call the contractor who installed the unit solution.
Herein, are some of the maintenance or inspection steps to take at your facility:
- Check the flues and vents for any blockage and clear them, if possible.
- Keep a check on the pressure gauge to ensure the water level is remaining about the same because when water is lost the system pressure declines.
- Check out for dripping water, it might signify pressure issues.
- The area around the boiler should be clear. Bags, boxes, and other items should be removed from the boiler so that it can breathe. Constantly keep chemicals like cleaners and solvents aside from the boiler.
- Look over the piping for any deterioration or leakage away.
- Inspect the drain system, PVC fittings, condensate drain line, and drain trap for blockages.
Annually Book a Boiler Service Appointment
Even if you are taking adequate care of your high-efficiency boiler, Once a year your boiler should be serviced and inspected by a professional technician. The trained vision of an expert can address smaller complications as well as avoid bigger and more expensive replacements or repairs. During a maintenance visit, the professionals will generally do the following:
- Examine and clean the heat exchanger
- Inspect and clean the burner assembly
- Analyze the low-water cut off
- Ensure all join pipe connections are secure and all eclectic wires are intact.
- Check water pH levels to ensure they are in a safe range.
- Inspect, clean, and flush condensate systems.
- Inspecting and cleaning sensors, burners, and ignitor assembly to ensure the system operates properly.
- Examine the venting system for corrosion, blockage, or deterioration.
- Examine settings and test operating and safety controls.
- To maintain efficient water flow, they power flush the system piping, if the system water is dirty.
- Once the boiler has been examined and cleaned, check for the correct boiler operation.
Final Words
Servicing a boiler is necessary to make it more efficient, the same applies to the Weil Mclain gas boiler. Just make sure that your maintenance partner is assuring warranty against service.